Commit Graph

19 Commits

Author SHA1 Message Date
football2801 2df2a14df6 feat(operation): poll every 15s until first image lands
A freshly-claimed device on a noon-daily schedule would otherwise sit
dark for up to 24 h after WiFi setup waiting for its first image. The
schedule kicks in only AFTER an image has actually been displayed.

Mechanism: at the bottom of normal_operation_impl, re-read NVS_KEY_IMG_ID
to see whether any successful 200-with-integrity-OK persisted an image
id this cycle (or any prior). If still -1, override sleepMs to
FIRST_IMAGE_POLL_INTERVAL_MS (15 s) — bypassing the schedule and the
clamp range, since SLEEP_CLAMP_MIN_MS is about runaway protection in
steady state and the bootstrap window is naturally bounded by "first
image arrives."

Tests:
  - FW-FIRST-IMG-A: 204 with no img_id in NVS → 15s override fires
    even when server says 6 hours.
  - FW-FIRST-IMG-B: img_id pre-set, 200 cycle → server interval honored
    (override doesn't trap the device in 15s forever).
  - FW-FIRST-IMG-C: first 200 ever (img_id was -1, now persisted) →
    server interval applies starting THIS cycle, no extra 15s nap.

Also patched FW-03 (304 sleep timing) to pre-set img_id so the test
exercises what it claims; 304 in production only happens when the
device already holds the image, so the override would never fire there.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 16:13:53 -04:00
football2801 a0dc4e0115 feat(operation): X-Just-Provisioned + X-Claimed handshake
Closes the sell-to-friend gap where a buyer's freshly-reset device
would briefly display the seller's photos before the buyer reached
/setup/{mac} to claim. The firmware had no way to tell the server
"I just got reset" — now it does.

Flow:
  - WiFi-setup completion (handle_connect in main.cpp) writes
    NVS_KEY_JUST_PROVISIONED=1 alongside the SSID/PASS save.
  - Every poll while the flag is set sends X-Just-Provisioned: 1.
  - Server (DeviceImageController, paired commit on the webApp side)
    responds with 204 + X-Interval-Ms when the binding is stale,
    forcing the device to its setup-QR fallback. Once the user
    re-claims via /setup/{mac}, the binding is fresh, and the server
    answers with X-Claimed: 1 alongside whatever response code applies.
  - Firmware clears the NVS flag on seeing X-Claimed: 1 — once
    cleared, the device is back to normal long-stable polling.

Tests:
  - PROV-A: flag set in NVS → header on the request
  - PROV-B: no flag → no header (steady state)
  - PROV-C: response with X-Claimed: 1 → flag cleared
  - PROV-D: response without X-Claimed → flag stays (so the next
    poll keeps signaling "not yet acknowledged")

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 16:03:22 -04:00
football2801 bbd5e84db0 feat(operation): send X-Boot-Reason so power-cycle is a force-resync
Distinguish a cold-boot poll (UNDEFINED wakeup cause = power-on, hard
reset, plug-cycle) from a normal timer wake. Encoded as the
X-Boot-Reason request header; server uses it to deliberately bypass
the schedule and rotate. Matches how users actually use the device:
unplug-and-replug as a manual refresh.

Tests: two new native cases asserting the header is "cold" on
UNDEFINED wakeup and "timer" on TIMER wakeup. esp_sleep mock now
exposes a settable wakeup_cause global.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 12:18:32 -04:00
football2801 988759f738 feat(firmware): honor server X-Interval-Ms instead of capping at 60s
The dev-only cap that forced every-1-min polling regardless of the app's
schedule is removed. The device now sleeps for whatever X-Interval-Ms
the server hands back (driven by rotationIntervalMinutes / wakeTimes),
clamped to [30s, 25h] as a safety net against malformed values.

Renamed FETCH_INTERVAL_MS to FETCH_INTERVAL_MS_FALLBACK — it's now
*only* used when the header is absent (rare; rolling deploy / hand-
crafted response). Added SLEEP_CLAMP_MIN/MAX for the bounds.

Tests FW-09 and FW-10 flipped to lock the new behavior; added FW-10b
covering sub-MIN clamping (battery protection if server sends 1000ms).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-07 15:34:20 -04:00
football2801 8915a3d1f4 chore(firmware): mark TODOs for the dev-only 60s polling cap
Three cross-referenced markers — config.h, operation.h, and FW-10 in the
test file — calling out that the FETCH_INTERVAL_MS cap is intentionally
holding the polling rate at 1 minute for dev iteration. Once the firmware
is stable and we want the device to honor the app's per-frame
rotationIntervalMinutes / wakeHour settings, the cap in operation.h
becomes a sanity-clamp (e.g., 30 s ≤ sleep ≤ 25 h) and the no-header
fallback splits into its own constant.

Behavior unchanged — comments only.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-07 12:37:59 -04:00
football2801 a6ed67a3f4 refactor(firmware): per-panel folder layout + parametrized config.h
Reorganizes the tree so adding a new panel is purely additive — drop in a
new src/panels/{vendor}/v{N}/ folder and a new platformio.ini env block,
no surgery to existing files.

Layout:
  src/                              shared across all panels
  src/panels/waveshare73/v1/        V1 driver, version, README
  data/waveshare73-v1/              LittleFS payload at this panel's size

src/config.h still defines the panel-agnostic bits (NVS keys, color
palette, network, sync-fail border) but EPD_WIDTH / EPD_HEIGHT / pin
assignments now come from each env's -D flags. Strict #error guards in
production builds; native tests get the V1 defaults via UNIT_TEST.

build_src_filter per env picks the right driver:
  waveshare73-v1   main + panels/waveshare73/v1/
  test-display     test_display + panels/waveshare73/v1/
  sim-yellow       sim_border + panels/waveshare73/v1/
  sim-red          sim_border + panels/waveshare73/v1/
  native-test      unchanged

When V2 hardware lands, the diff is a new env block, a new
src/panels/waveshare133/v1/epd_driver.cpp, and regenerated screens at
data/waveshare133-v1/. Existing V1 envs stay frozen — re-flashing old
units remains a one-liner.

scripts/gen_screens.py takes --panel to target the correct
data/{panel}/ subfolder; defaults to waveshare73-v1.

29/29 native tests pass. All four hardware envs build clean.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-07 12:31:23 -04:00
football2801 27d01057e4 feat(operation): verify X-Image-Sha256 before painting the panel
Pairs with the server-side header. After streaming the response body to
LittleFS, hash the file with mbedtls/sha256 (hardware-accelerated on
ESP32-S3) and compare against the server's claim. On mismatch:

- Don't update NVS_KEY_IMG_ID, so the next poll reports the old id and
  the server sends 200 again with fresh bytes (natural retry, no extra
  HTTP round-trip in this cycle).
- Don't draw — panel keeps whatever was up before, no garbage on the
  e-ink.
- Raise NVS_KEY_ERR_BORDER so the next healthy 304 paints a clean
  recovery frame with the sync-fail border.

Verification is skipped when the header is absent, so the firmware
stays compatible with any server that hasn't deployed the matching
header yet. mbedtls compiles into a native-test no-op stub (returns
empty hex), so existing native tests don't need a SHA implementation.

Two new tests: FW-17a (mismatch path) and FW-17b (missing header
backward compat). Mock String now has equalsIgnoreCase so the new
comparison compiles in native-test.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-06 19:43:02 -04:00
football2801 21871179bd feat: thinner border (4 px) and serial logging on border / recovery events
- BORDER_THICKNESS_PX: 16 -> 4. Hardware-tested at 4 px on both yellow
  and red; yellow appears slightly thicker due to the irradiation
  illusion (perception, not a rendering issue) — not compensating per
  color absent an explicit request.
- Add Serial.println at every state transition that touches the
  err_border lifecycle: schema migration firing, sync-fail else
  branch (with HTTP code, distinguishing border vs full-fill fallback),
  304 recovery (with which flags triggered it), and recovery completion
  / abort. Lets us trace why a frame is or isn't showing a border via
  pio device monitor without needing to instrument anew each time.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-06 13:49:08 -04:00
football2801 3fb7eb6ac3 test: add sim-yellow and sim-red envs for visual border verification
Two pio envs that build a tiny sketch reading /img.bin from LittleFS and
calling epd_draw_image_with_border with the chosen color. Lets us verify
the actual on-device pixel composition of the sync-fail (yellow) and
no-WiFi (red) borders without standing up a server failure or pulling
the WiFi cable.

Each sim sets NVS err_border=1 before halting, so flashing back to the
normal env afterwards exercises the 304 → clean repaint recovery path
end-to-end.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-06 13:41:22 -04:00
football2801 db50ce1d0a fix: schema migration forces clean repaint on first err-border-aware boot
Without this, devices upgrading from the old buggy fill-on-error firmware
get stuck on yellow forever: the new code reads NVS_KEY_ERR_BORDER == 0
(default — the old firmware never wrote that key), so the next 304 sees
no err flag and skips the redraw. NVS img_id matches what the server is
serving, so server says "you're current" indefinitely.

Add NVS_KEY_SCHEMA_V. On boot, if stored version is below
NVS_SCHEMA_VERSION (currently 1), treat errBorder as set for this cycle
and bump schema_v. The next 304 then redraws from LittleFS (the cached
.bin survives flashing) and clears the flag.

Tests: FW-06f locks in the upgrade path (schema_v missing → redraw on
304). FW-06g asserts the migration is one-shot (post-bump → no redraw
on steady-state 304). FW-06d updated to set schema_v explicitly so it
represents the post-migration steady state.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-06 13:36:00 -04:00
football2801 5f8f10ed5b chore: ignore .pio build artifacts
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-06 13:30:08 -04:00
football2801 cbdcad3154 fix: preserve last image and overlay yellow border on sync failure
Previously a 5xx / timeout / malformed response fired epd_fill(COLOR_YELLOW),
which writes the yellow nibble across the entire 800×480 framebuffer and
destroys the last good image — exactly what FR38 forbids ("Last image
persists ... yellow border signals state"). The device then got stuck on a
blank yellow screen because the next 304 didn't redraw.

Changes:

- New epd_draw_image_with_border streams the cached .bin row-by-row,
  overwrites border-region pixels in the row buffer, and pushes a single
  composited framebuffer (same pattern as the existing setup-QR overlay).
- normal_operation_impl else-branch now redraws the cached image with a
  yellow border, falling back to epd_fill only when no cache exists
  (first-boot error). Sets a new NVS_KEY_ERR_BORDER flag.
- 200 and 304 paths clear NVS_KEY_ERR_BORDER. The 304 branch now
  triggers a clean repaint when the err flag is set, so the device
  recovers from the stuck-yellow state on the next healthy poll
  without waiting for rotation to advance.
- LittleFS read mock now returns invalid File when the file doesn't
  exist (matches real LittleFS), so the no-cache fallback path is
  actually exercisable in tests.

Tests:

- Replaces the old test_fw06_error_fills_yellow (which locked in the
  buggy fill behavior) with FW-06a..e covering: error+cache draws
  border (no fill), error+no-cache falls back to fill, 304 after
  error repaints clean, steady-state 304 touches nothing (the
  regression the user flagged), 200 after error clears the flag.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-06 13:30:04 -04:00
football2801 ae00994499 chore: verify repo split — firmware remote works 2026-05-06 12:23:57 -04:00
football2801 4af67ee1bd chore: stage all in-progress work before repo split
Web app: new entities (Image, RenderedAsset, SharedImage, Token,
DeviceImageHistory), enums, repositories, controllers, message handlers,
migrations, tests, frontend upload/library/sticker UI, Vue components.

Firmware: EPD background screen binaries + gen scripts, setup_bg header.

Infra: ddev config, test bundle, gitignore coverage dir.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-05-06 12:11:31 -04:00
football2801 87af8cb030 fix: harden firmware NVS persistence, WDT, and 304 epd_sleep
Three bugs fixed:
- NVS img_id now written before epd_init/draw; new draw_needed flag in NVS
  survives power-loss mid-refresh so next boot re-draws from LittleFS instead
  of showing stale content
- epd_sleep() now only called when display was initialized this cycle,
  preventing a 60 s wait_busy() timeout on every 304 poll
- esp_task_wdt_reset() added to wait_busy() loop so the ~20 s 6-color
  refresh no longer triggers the task watchdog

Also extracts normal_operation into operation.h template and adds
a native PlatformIO test suite (16 tests) covering the full response matrix.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-05-06 12:09:37 -04:00
football2801 711ad43d79 feat: visual orientation picker on configure page + fix 404→setup QR in firmware
Replace orientation <select> dropdown on setup/configure with the same
visual two-button picker used in the SPA (SVG frame diagrams, ribbon
indicator, active highlight). Hidden input carries the value on submit.

Firmware: normal_operation() now calls show_setup_qr(mac) on 404 instead
of epd_fill(COLOR_RED) — device shows scannable QR with its own MAC when
not yet registered.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-05-04 21:59:37 -04:00
football2801 fea00722ed feat: orientation model, password confirm, frontend build
- Collapse orientation to landscape/portrait (ribbon left = portrait standard)
- Add OrientationPicker component and wire settings sheet in HomeView
- Add password confirmation field to registration form (RepeatedType)
- Build frontend SPA to public/build/

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-05-04 16:59:03 -04:00
football2801 d0d01f84c2 feat(story-2.1): firmware provisioning — AP mode, captive portal, QR display, image pull
State machine:
- Boot: check 5s reset-button hold → wipe NVS creds; load saved SSID/pass
- If no creds (or reset): enter_provisioning() — WiFi.softAP + DNS redirect + WebServer
- If creds: attempt_wifi(); on success → normal_operation(); on fail → enter_provisioning()
- normal_operation(): HTTPS GET /api/device/{mac}/image → stream to LittleFS → display;
  204 = keep current stored image; 404 = red fill; server error = yellow fill;
  deep sleep 15 min between polls

Provisioning flow:
- AP SSID: "PictureFrame-{last4hex}" broadcast as open network
- QR on e-ink: WIFI:S:PictureFrame-XXXX;T:nopass;; → phone auto-joins AP
- Captive portal: redirect all DNS to 192.168.4.1; serve minimal HTML form
  (handles iOS /hotspot-detect.html and Android /generate_204 redirects)
- POST /connect: async — respond immediately, attempt WiFi in loop()
  Success: save NVS, show Phase 2 setup QR (green bg) → 2min delay → normal_operation()
  Failure: red fill → restart AP

EPD driver refactor:
- Extracted epd_init/sleep/fill/draw_qr/draw_image_from_file into epd.h + epd.cpp
- epd_draw_qr(): ricmoo/QRCode library; computes modules inline per pixel row
- epd_fill(): solid color in one pass (used for red=no-wifi, yellow=sync-fail)
- epd_draw_image_from_file(): streams LittleFS binary directly to display

Removed: convert_photo.py (pre-rendering moved to server-side Imagick), image.h (PROGMEM array)
Added: config.h, epd.h, epd.cpp; updated platformio.ini (QRCode lib, littlefs fs)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-28 00:43:53 -04:00
football2801 ce1b44ceae chore: restructure firmware into subdirectory, add DDEV config
Move firmware files from repo root src/ into firmware/ to avoid
collision with Symfony's src/ PHP class directory. Add DDEV
config targeting PHP 8.4 / PostgreSQL 16 / nginx-fpm with
Imagick extension via docker-compose override.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-27 22:51:19 -04:00